Collating & Kitting Solutions
Whether you're looking for the most economical solution or most advanced system integrations on the market, we have the solution for you! We specialize in simple-to-complex system integrations for collating, kitting, batch counting, and everything in between! No one can offer you a better collating solution for your application and your budget - We Guarantee It!
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All system setups are highly versatile and can easily be integrated with new or existing processes such as camera/inspection systems, inkjet printing, wrappers/sealers, banders, cartoners, strappers, and more. View standard solutions below or contact us to speak with a solution specialist about your application.
XC Collators & Kit Fulfillment Systems
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Most robust and advanced system in the world! This durable workhorse is built for high-volume 24/7 applications-
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Great for literature/kit fulfillment, standard or variable sets, and a variety of products including cards, documents, signatures, envelopes, magazines, brochures, etc.
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Easily integrates with wrappers, banders, strappers, and more
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Product sizes: 2" x 3" to 12" x 12" standard. 22"W x 24"L Available.
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Configure 2 to 50 stations with line speeds of 10 to 200 sets/minute
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Includes XM Versatile Friction Feeders, Champion L-16 Flighted Conveyor (length dependent on number of stations), Inline Mounting Kits, SmartControl, and Material Controls. Contact us for pricing and to discuss your requirements.
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5-Station XC Collator
12-Station XC Collator
32-Station into Wrapper
BD Batch Counting & Collating Lines, Right Angle
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Most robust and advanced system to count, stack, accumulate, and collate products up to 12"W x 12"L.
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Database controlled randomization and PLC touchscreen controls.
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Robust, durable workhorse for high-volume 24/7 applications
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Great for documents, specialty papers, brochures, etc.
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Easily integrates with wrappers, banders, strappers, and more.
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Configure 1 to 50 feeder/dropper stations. Includes (1) XM-12 per station, (1) BD, SD, or RSW Dropper per station, (1) Height Adjustable Mounting Stand per station, and Champion L-16 Flighted Conveyor (length dependent on number of stations)
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BD-4 Batch Counting System
BD-2 Batch Counting System +2 Feeders
WIDE FORMAT XC Collators & Kit Fulfillment Systems, Inline
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For product sizes greater than 12" wide - up to 20" wide!
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Most advanced controller in the world, variable counting, PC Controller
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Great for literature/kit fulfillment, standard or variable sets, of large format products including collapsed boxes, die cuts, posters, corrugate, chipboard, etc.
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Easily integrates with wrappers, banders, strappers, and more
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Configure 2 to 50 stations with line speeds of 10 to 300 stacks/minute.
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Includes XM-20 Friction Feeders, Champion Flighted Conveyor (length dependent on number of stations), Inline Mounting Kits, PLC based SmartControl, and Material Controls. Contact us for pricing and to discuss your requirements.
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4-Station XC-30 Collator
WIDE FORMAT Batch Counting & Collating Lines, Right Angle
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Count, stack, accumulate, and collate products up to 20"W x 24"L
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Most advanced controller in the world, variable counting, PC Controller
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Robust, durable workhorse for high-volume 24/7 applications
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Great for posters, store display signs, and other large format products.
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Easily integrates with wrappers, banders, strappers, and more.
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Configure 1 to 50 feeder/dropper stations​
20-Station Kitting & Batch Counting Line with XM-30u, XM-20u, and XM-12 feeders
